RUNNING
Productive operating time, measured as it happens.
Management-first approach
Manage the production day you actually have.
Rockford Analytics starts with a practical operating question: when the line is not producing, how long is it idle, how often does that happen, and what should leadership do next?
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The operational-state method
Make every minute legible.
We reduce complex production activity to a shared operating state. A line is either RUNNING or IDLE. The simplicity is deliberate: it turns scattered interruptions into a management fact that can travel from the factory floor to the daily review.
IDLE
Time that needs a reason, ownership or response.
The hidden cost
Small losses are easy to explain away. Together, they shape the shift.
A delayed start, an extended handover, a slow changeover or a string of minor stops can disappear inside normal reporting. Without a visible record of operating state, recurring friction stays anecdotal and leadership has no reliable way to choose where to act.
See the pattern
Identify when lost time repeats across shifts, teams or lines.
Set the priority
Focus attention on the operating interruptions with the clearest commercial effect.
Lead the response
Use a common fact base to align production, maintenance and management action.
How leaders use the data
A clear starting point for the next operating conversation.
The result is not a more complicated diagnostic. It is a consistent view of time that helps leaders ask better questions, establish ownership and see whether action is changing the production day.
01
At shift review
Compare productive and idle time against the operating plan.
02
At daily management
Escalate persistent losses before they become accepted routine.
03
At improvement review
Test whether the actions taken are increasing productive time.
Start with the production state
See where a clearer view of time could change the conversation.
Tell us about the line, shift or operating question that matters most. We will start with a practical discussion about what RUNNING and IDLE visibility can reveal.
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